Pre-space sour gas boiler V3 (2024)

----CURRENT VERSION V3----

Made several changes to the chamber, making it more efficient and reliable.

You don't have to follow the setup to a T and can make changes to get even better performance, I'm just passing on the flame.

Save file attached.

SANDBOX MAP.sav

---OVERVIEW

You have the volcano chamber where the magma heat will not be lost due to the airflow tiles in a vacuum.

Heat leach chamber removes additional heat from the magma that hardens into igneous rock.

The usual heating and cooling sides, as the crude intake / natural gas output and finally the sulfur delete chamber.

Pre-space sour gas boiler V3 (1)

Pre-space sour gas boiler V3 (2)

---VOLCANO, LEACH CHAMBER AND HEATING

The volcano chamber is in a vacuum surrounded by airflow tiles, this prevents all heat loss to the magma (except for minor loss in the one insulated tile above the door due to mechanics).

Pre-space sour gas boiler V3 (3)

You have a 'and gate" with a 'thermo sensor" set to below 1111C and a timer that runs ever 100Sand keeps the door open for 4.2S. Door has 8 blocks before it giving you around 500KG of Magma with each drop/100S loop.

This causes the magma to cool down and form igneous rock in the small steam room allowing you to leach beyond the 1409C to 542C.

Pre-space sour gas boiler V3 (4)Pre-space sour gas boiler V3 (5)

---HEATING CRUDE INTO SOUR GAS

*Take note, have the door always facing upwards or at leasthave the heat transfer areas always on its top sidesince it expels heat from its top. Gave me endless headaches on major heat loss, until I realized it(vertical or horizontal, top of door always expels heat).

1. Use a hydro sensor instead of a thermo sensor since this allows you to get the heating side down to 475C from 540C+-, effectively giving you an average of 75C+- less top heat. Also having petroleum being heated 95% of the time instead of sour gas gives you 10% more efficiency due to sour gas having a higher heat capacity.

This little trick allows you spike the heat to just convert the petroleum into sour gas and then keep it cool below 500C, allowing the higher temps to feedback into the cooler petroleum.

Pre-space sour gas boiler V3 (6)

This was giving me sour gas temps after passing the crude piping of 115C to 135C, it fluctuates due to 900L of petroleum turning into sour gas ever so often.

*Crude comes in at 90C, so you only adding between 25 to 45C, and if you adjust the settings a bit you could get it lower.

You can also make the heat chamber probablya few blocks shorter or even half it if you used some tiles to either zig zag or diamond tiles to shrink the feedback of the sour gas.

Pre-space sour gas boiler V3 (7)

---SULFUR HEAT TRANSFER AND DELETION

Sulfur is railed down the cooling chamber, though mine takes a shortcut through the insulation walls since before the chamber was primed, you would get grams of sulfur that would turn into liquid and block the chamber.

*Take note putting rails behind any blocks increases heat transfer exponentially, even insulation tiles until heat balance is made.

1. As below I am using doors to get heat transferred out of the sulfur as fast as possible, additionally splitting it into two stacks so double the heat dissipation. The more stacks you have the more heat you can move about.

2. Also once the sulfur turns into a liquid it will be deleted by the doors/blocks.

3. Heat is also pulled into the natural gas chamber to pull any additional heat out if possible.

Pre-space sour gas boiler V3 (8)

The doors are on a 200S loop with the top doors closing after 4.5S and the bottom doors after 5.5S.

Pre-space sour gas boiler V3 (9)

---Cooling side

Random bugs.

1. Every 20+- cycles there is a hiccup and those mini pumps would push out over 1L causing pipe damage. Thus flow control set to 990g/s and the crude side since they match their quantities equally.

2. Thermo sensor connected to the crude liquid shuttoff set to -50C due to the heat increasing on the heating side even when the doors were open, only happened once when I was clicking quickly to test the doors. *Had to just close and open the doors again. This Thermo sensor isn't really needed but just a little extra safety in case the chamber gets flooded with heat it will cut off the crude, allowing you to reset the chamber.

Pre-space sour gas boiler V3 (10)

Thermo sensor was set to -218C allowing me to push the regulators to around -249C with their internal hydrogen.

Pre-space sour gas boiler V3 (11)

(OUTDATED)

-----PREVIOUS REVISION OF SOUR GAS BOILER-----

Posting my most recent sour gas boiler, using pre-space materials.

*Just take note efficiency is far less and your system gets a little more bulkysince you have to use hydrogen/gas instead of super coolant/liquid.

*Issues with the current map build.

Built the sour gas chamber a little short so the methane/natural gas is coming out too cold and to counter this I needed to reduce the cooling on the one end and increase the heat by 40c on the other so the methane/natural gas hits my steam room around 120-200c, which is needed or it cools down the steam below 125cin the gen room. I also usually have 5 blocks on the hot side of the chamberso that the methane can travel 70% up the way to heat up, this build is 3 blocks wide and the methane travels up a vacuum channel.

Sulfur should of been transported higher, to right below the heat exchange so it flashes into a liquid but I tried something a little different by dividing it up into stacks which does work, just at a slower rate.

Requirements

You need x1 volcano, x1 oil well and lost of steel if you want a steam room.

The Math

Using 1L of water, theoil well produces 3,333L of crude, which is flashed into sour gas and then cooled down to methane(66%) + sulfur(33%)

So in our system we use 3L of crude per second which is 2L of methane(natural gas), that can power 22 natural generators, which provides 17600W of power, 1.485L of polluted water and 0.495L CO2.

1L water = 3L of crude (plus 0.333 not used) = 3L of sour gas = 2L methane(natural gas) + 1KG of sulfur(waste product) = 17,6KW + 1.485L polluted water + 0.495L of CO2.

What does this mean? You can have a closed loop un-managed (except for the oil well)and get 50% more water out + ton of energy and byproducts.

The Design

Overview

(Green) - the sour gas chamber has the heating and cooling at the top - reason behind this is that sour gas is heavier than natural gas, so if by some chance the methane turns into natural gas it will stay in the cooling sideand not clog up chamber. Sulfur being the heaviest will fall down at the bottom of the chamber and solidify into a solid and get transported out of the chamber.

Sulfur accounts 33% of your total cooling, so to save on energyyou rail it down the same path of the methane to cool down the sour gas, once it flashes past its melting point it will turn into a liquid or gas and fall down to bottom where it will ejected out of the chamber.

(Pink) - the heat exchangehas magma less than 1400KGsitting on top of diamond windows, so when they do cool down they won't form blocks, but by some odd chance they do, there are robo miners there to clean it up.

(Yellow) - Oil well + excess water deleting.Water is pumped into the oil well and any excess water is deleted with closing doors since I don't need the extra water.

(Red) - Natural gas storage.

(Blue) - cooling system - Honestly you only need around 12-16 on a poor to medium efficient sour gas boiler, I just built a lot since it primes the system exceptionally fast and they only run 15% of the time.

(Topaz) - CO2 and heat deletion+ water collection.

Attached a bunch of pictures which are self explanatory, but if you got questions just drop them below.

Pre-space sour gas boiler V3 (12)

Pre-space sour gas boiler V3 (13)

Pre-space sour gas boiler V3 (14)

Pre-space sour gas boiler V3 (15)

Pre-space sour gas boiler V3 (16)

Pre-space sour gas boiler V3 (17)

Pre-space sour gas boiler V3 (18)

Pre-space sour gas boiler V3 (19)

Pre-space sour gas boiler V3 (20)

Pre-space sour gas boiler V3 (21)

Pre-space sour gas boiler V3 (22)

Pre-space sour gas boiler V3 (23)

Pre-space sour gas boiler V3 (24)

Pre-space sour gas boiler V3 (25)

Pre-space sour gas boiler V3 (26)

Pre-space sour gas boiler V3 (27)

Pre-space sour gas boiler V3 (2024)

FAQs

What should I replace my old gas boiler with? ›

Traditional Alternatives to Gas Boilers
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Mar 26, 2024

What is a gas fired boiler? ›

Gas fired boiler is a high-efficiency energy conversion equipment that uses natural gas, liquefied gas, city gas and other gases as the main fuel. Exploring the operating mechanism of gas fired boilers is the key to further understanding the basic principles and performance of this heating equipment.

Is it worth replacing a 15 year old gas boiler? ›

Typically, modern domestic boilers should last for between 10 and 15 years, provided that they are serviced and maintained correctly. Ultimately, this means that if your model is approaching its 15th birthday, it's possible that you might need to start thinking about replacing it with a new boiler.

Does 20 year old boiler need replacing? ›

A boiler's lifespan typically ranges from 10 to 15 years, sometimes up to 20 years with meticulous maintenance. Older boilers, though potentially lasting longer, are usually much less efficient and can cost more in energy bills and repairs than replacing with a new model.

What is the life expectancy of a gas fired boiler? ›

Generally speaking, the average lifespan of many boilers is around 15 years. If your boiler is older than this, then you may want to consider upgrading your system.

What are the disadvantages of a gas fired boiler? ›

Disadvantages of Gas Heating
  • Environmental impact: Burning natural gas emits carbon dioxide (CO2) and other greenhouse gases, contributing to climate change.
  • Dependence on supplies: The use of gas for heating involves a dependence on natural gas supplies, which may be subject to fluctuations in price and availability.
Aug 1, 2023

How long does a gas boiler last? ›

If you've recently bought a new boiler or you're considering when it's time to get a replacement, you will most likely be wondering how long a typical boiler lasts. For an average household, boilers can last up to 15 years or more depending on regular maintenance and servicing.

What is replacing a gas boiler? ›

Electric boilers are very similar to gas boilers in how they function, but, of course, they are powered by electricity rather than, say, natural gas or LPG. Instead of burning gas to generate heat within (to warm the water entering the boiler), electric boilers use a heating element which is fuelled by electricity.

Is it worth upgrading an old boiler? ›

Whether to replace a 10-year-old boiler really comes down to how well it's been taken care of. If it has been serviced regularly and shows few to no signs of wear and tear, then it's worth keeping it going in the short term.

Can I replace my gas boiler with another gas boiler? ›

Yes, you can replace your existing gas boiler but you don't have to do this before 2025.

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